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WIND ENERGY DIVISION

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TECHNOLOGY TRANSFER :

The engineering for manufacturing wind turbines

 
Go to :

  WHAT WE OFFER

BASIC PACKAGE

  SPECIFICATIONS

              DRAWINGS AND MANUAL

 
WHAT WE OFFER

The technology transfer package in small wind energy consists in a complete technical assistance that will allow you to be able to manufacture and start up a business in this field.

Our experience allow us to offer:

  • Complete technical drawings for manufacturing and assembly of different models of wind turbines.
  • Technical manuals, for manufacturing support, with work instructions including schemes and color photographs.

  • We can also accept commissions for the development of new designs according to specific requirements of clients.

  • On-site supervision to assist with tooling set up, manufacturing of first prototype and commencement of production.

  • Training in other issues as evaluation of wind resource, sizing of wind systems and installation.

Some remarkable charactersitics of our designs are the following:

  • Direct-Drive Neodymium Permanent Magnet Generators with NO COGGING.

  • Rotors with 3 constant section blades. Blades can be manufactured by different processes as wood carving and technified methods as RTM (resin transfer moulding) and PULTRUSION.

  • Orientation and safety system (furling tail).

  • Tubular tilt up tower.

  • Free maintenance bearings on vertical shaft allow a smooth orientation of the turbines.

  • Slip rings to avoid cable twist.

  • Improved and safe design of tubular tower.

  • Turbines can work with commercial options of charge controllers, batteries and inverters. These points are covered in the manual.

The permanent magnet alternators are axial flux type, coils have no cores, this means there is no cogging, therefore the turbines have a very little start-up torque required to exceed the bearing friction,  practically there is no start-up wind speed only cut-in wind speed.

 

Our wind turbines have been designed to have a good performance under low and moderated winds, they are useful for rural electrification, off grid applications and energy saving.

Some samples of loads are shown in the following figure. Depending on the wind resource, more hours of energy could be available or more electric equipments could be connected.

 

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BASIC TECHNOLOGY TRANSFER PACKAGE

It is available our basic technology transfer package of the "Wind Generator 200" (WG 200) which includes a set of manufacturing and assembly drawings and a technical manual, both in printed version. The technical manual contains manufacturing and construction procedures and techniques of the WG-200.

 

This model does not require a great investment for its manufacturing, however it has been designed with all considerations that the engineering demands.

 

The basic package is shipped by Postal Mail inside Peru and worldwide through International Air Mail, shipping costs are included in price. Also customers may ask for other shipping options as private couriers, in this case additional shipping costs will be charged to the customer.

 

People interested in purchase this package or other models with more output power, which can include improvements as slip rings, please contact us.

 

INSTALLATIONS of small wind turbines enabled during technology transfer courses sorted by date, can be seen in the next links:

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SPECIFICATIONS
  WG - 200
Rotor/Generator coupling

Direct

Cut-in wind speed

2,5 m/s

Rated wind speed

9 m/s

Rated power

200W

Rated rotor speed

530 rpm

Furling wind speed

11 m/s

Peak power

300W

Rotor speed at peak power

670 rpm

Three blade rotor up wind.  
Rotor diameter

1,71 m

CONSTANT SECTION blades can be manufactured by PULTRUSION  
Permanent magnet generator with Neodymiun magnets, aluminum framework.  
Light start up, wind speed less than 2 m/s, generator with "NO COGGING".  
Charging voltages available (Direct current)

12, 24V

Aerodynamic safety system with hinged vane.  
Survival wind speed

32 m/s

Performance Curves
ELECTRIC POWER (Estimated at 300m of altitude over sea level)
ESTIMATED MONTHLY ENERGY OUTPUT
Assumptions (Energy output may vary):
  • Inland sites, 300 m of altitude, wind frequency distribution by Rayleigh (k=2, Weibul distribution).

  • Wind speed measured at 10 m of height, wind turbine tower of 12 m.

  • Medium roughness terrains: low crops, low woods (Wind shear exponent = 0,20).

  • Constant voltage of 12, 24 VDC at battery bank.

  • No power losses in wires are considered.

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TECHNICAL DRAWINGS AND MANUAL               (some samples)
You will find in the Wind Generator 200 technology transfer package the following information:
Contents of Manual
List of Drawings
1          Introduction
2          Specifications
3          Description of Components
            3.1            Rotor
            3.2            Generator 
            3.3            Rotating base
            3.4            Orientation and safety system
            3.5            Tower
4          Construction
            4.1            General
            4.2            Blades
            4.3            Generator
                             4.3.1            Coils
                             4.3.2            Stator
                             4.3.3            Magnets
5          Mounting and installation
            5.1            Rotor
            5.2            Generator
            5.3            Rotating base and safety system
            5.4            Tower
6          Electrical Installation
7          Manteinance
8          Electronic Control (For 12V Systems)
            Program for PIC microcontroller
            Circuit components
            Control circuit diagram
9          Wind Turbine Performance Curves
10        Permanent Magnet Generator Performance Curves
11        Commercial Options of Charge Controllers, Batteries and Inverters
List of Drawings
Ensamble :
FORMAT

                                    TITLE

200 - A1 A2 Main Views
200 - A2 A3 Detail 1 of Main View (drawing 200-A1)
200 - A3 A3 Sub-assembly of Generator and Rotor (Sectión X1-X1 of drawing 200-A1)
200 - A4 A3 Sub-assembly de of Rotating Base with Tower (Sectión X2-X2 of drawing 200-A1)
200 - A5 A3 Joint of Hinged Arm and Rotating Base (View A-A of drawing 200-A1)
Construction :
FORMAT

                                    TITLE

200 - C1

A3

Blade
200 - C2 A4 Wedges (Mounting on blade)
200 - C3 A4 Airfoil
200 - C4 A3 Front framework of generator
200 - C5 A3 Rear framework of generator
200 - C6 A4 Shaft of generator
200 - C7 A4 Disc for magnets
200 - C8 A4 Shaft fastener and stator hub
200 - C9 A3 Position of magnets on disc and template for magnet positioning
200 - C10 A3 Stator moulds
200 - C11 A3 Connections of stator coils and three-phase rectifier
200 - C12 A3 Rotating base (main views)
200 - C13 A3 Rotating base (section R1-R1 of drawing 200-C12)
200 - C14 A4 Coupling for shaft of generator
200 - C15 A3 Holder for hinged vane arm (View B-B of drawing 200-C12)
200 - C16 A3 Hinged vane arm
200 - C17 A4 Pivot
200 - C18 A3 Stationary base
200 - C19 A4 Bronze washers
200 - C20 A3 Vane
200 - C21 A3 Tilt-up tower
200 - C22 A4 Tower elements - Detail 1
200 - C23 A4 Tower elements - Detail 2
200 - C24 A3 Gin pole
200 - C25 A4 Gin pole clamp
200 - C26 A4 Joint for gin pole and anchorage
200 - C27 A4 Gin pole anchorage
200 - C28 A4 Base plate for gin pole clamp
200 - C29 A4 Base plate for gin pole anchorage
200 - C30 A4 Tower support
200 - C31 A4 Base for tower support
200 - C32 A4 Anchorage rod

If you are interested in:

  • The Technology Transfer Package "Wind Generator 200".

  • More information about the "Wind Generator 200".

  • A specific design of wind turbine with your own requirements.

Contact us

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